Introduction
As automation continues to transform industries, ensuring robotic precision and reliability is more critical than ever. The 3D CompuGauge™ Robot Performance and Analysis System is an advanced solution designed to provide highly accurate measurements and in-depth performance analysis of robotic systems. By integrating cutting-edge hardware and intelligent software, this system enables manufacturers to evaluate robot positioning in both static and dynamic states, ensuring optimal efficiency and accuracy.
What is the 3D CompuGauge™ System?
The 3D CompuGauge™ system is a comprehensive tool for analyzing robot motion and performance. It consists of two key components:
- Triangulation Beams – High-precision measurement devices that track robot movements.
- Windows-Based Software – A user-friendly interface for data acquisition, analysis, and performance testing.
Designed to run on standard IBM-compatible PCs, the system is easily accessible and does not require complex external calibration.
Key Features & Benefits
- Unparalleled Precision – With a resolution of 0.010 mm and accuracy of ±0.150 mm, the system ensures highly reliable measurements.
- Dynamic & Static Measurement – Capable of capturing both static poses and dynamic motion paths, providing a complete evaluation of robot performance.
- Simple, User-Friendly Setup – The system requires minimal setup time and no external calibration, making it easy to integrate into existing workflows.
- Performance Testing to Global Standards – Built-in testing capabilities align with ISO 9283 and ANSI/RIA R15.05, ensuring compliance with international robotic performance benchmarks.
Technical Specifications
| Specification |
Value |
| Resolution |
0.010 mm or better |
| Repeatability |
0.020 mm |
| Accuracy |
±0.150 mm |
| Sampling Frequency |
25 to 1000 Hz |
| Measurement Area |
1500 mm x 1500 mm x 1500 mm |
| Operating Temperature |
20°C ± 3°C |
| Maximum Operating Speed |
5 m/s |
| MaximumOperating Acceleration |
5 G |
How Does the 3D CompuGauge™ System Work?
The system’s unique measurement approach ensures highly accurate data collection, even in demanding environments.
Key Components:
- Triangulation Beams – Equipped with measurement drums and optical encoders, ensuring precise robotic motion tracking.
- USB Data-Acquisition Box – Facilitates seamless communication between the sensors and the PC for real-time data processing.
- Measurement Adaptor – Attaches to the robot’s measurement point, collecting data through high-strength measurement cables that minimize friction and error.
Advanced Measurement Principles
The 3D CompuGauge™ system leverages high-performance measurement cables that are designed for minimal stretch and friction, ensuring that robot movements are captured with the highest accuracy.
The system’s software automatically compensates for any potential elongation, providing highly reliable and repeatable results, even in dynamic motion analysis.
Why Choose the 3D CompuGauge™ System?
For manufacturers and engineers, precision is everything. Whether for routine performance checks or detailed robot motion analysis, this system delivers:
- Higher Production Efficiency – Reduces errors, minimizing downtime and rework.
- Improved Quality Control – Ensures consistent robotic performance for high-precision applications.
- Compliance with Industry Standards – Meets globally recognized robotic performance benchmarks.
Conclusion
The 3D CompuGauge™ Robot Performance and Analysis System represents a major leap forward in robotic measurement technology. By offering unparalleled precision, real-time analysis, and compliance with industry standards, it has become an essential tool for robotic automation industries worldwide.
For more information about how the 3D CompuGauge™ system can optimize your robotic operations, contact Dynalog, Inc. today.
